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MDI vs TDI Elastomer Casting Machine: How to Choose

July 20, 2026

Cast polyurethane elastomers are built on either an MDI or a TDI isocyanate system, and the choice affects both the part and the machine. As a manufacturer of MDI/TDI-capable casting machines, here is how to choose — this is about picking the machine and system, not the raw-material chemistry alone.

Factor TDI System MDI System
Abrasion / tear resistance Very high High
Dynamic / fatigue performance Excellent Good
Handling / odour Needs care, higher vapour Easier, lower vapour
Typical hardness range Shore A 60–95 Shore A 80 – Shore D
Common parts Wheels, scrapers, screens, dynamic parts Rollers, bushes, structural parts
Machine需求 Precise temperature + ratio control Precise ratio; simpler handling

How to Decide

Choose a TDI-capable machine if your parts are dynamic and abrasive — mine screens, belt scrapers, high-performance wheels — where tear and fatigue life matter most. Choose an MDI-capable machine if you want easier, lower-odour handling and firmer/structural parts. Many shops run multi-component machines that handle both, so you can switch systems and adjust hardness without a new machine.

Which Machine

We supply multi-component MDI/TDI cast elastomer machines and TDI system machines for scrapers. See the full PU elastomer casting machine range.

FAQ

Which lasts longer, MDI or TDI parts?

For abrasion and dynamic fatigue, TDI cast elastomers usually last longer, which is why scrapers and screens often use TDI. MDI is preferred for easier handling and firmer parts.

Can one machine run both MDI and TDI?

Yes — a multi-component casting machine can be configured to run both systems, so you can cover different parts and hardness targets on one platform.

Do you supply the MDI/TDI material?

No — we build the machine. You run it with your own or sourced MDI or TDI system.

Tell us your parts and hardness targets — we will propose the right MDI/TDI casting machine and quote.

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