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Polyurethane Soft Foam Shoe Sole&Insole Foaming Machine

Short Description:

Annular automatic insole and sole production line is an ideal equipment based on our company's independent research and development, which can save labor cost, improve production efficiency and automatic degree, also possess the characteristics of stable performance, accurate metering, high precisio


Introduction

Details

Specification

Application

Product Tags

Annular automatic insole and sole production line is an ideal equipment based on our company’s independent research and development, which can save labor cost, improve production efficiency and automatic degree, also possess the characteristics of stable performance, accurate metering, high precision positioning, automatic position identifying.

Technical parameters of pu shoe production line:

1. Annular line length 19000, drive motor power 3 kw/GP, frequency control;

2. Station 60;

3. Oven length 14000, heating power 28kw, inner motor power 7 * 1.5 kw;

4. Mold opening and clamping adopt servo motor 1.5kw,, reducer PF – 115-32;

5. The panasonic PLC control, 10 inch touch screen;

6. Manufacturing process: injection mold release – hand set pieces – clamping – open die – casting mould – the – - cure – lock -molding – artificial pick-up – clean up mold

Machine Details

This equipment includes one pu foaming machine(can be low or high pressure foam machine) and one production line.It can be customized according to the products which the users need to produce.

008 

Main unit: Material injection by a precision needle valve, which is taper sealed, never worn, and never clogged; the mixing head produces complete material stirring; precise metering (K series precision metering pump control is exclsively adopted); single button operation for convenient operation; switching to a different density or color at any time; easy to maintain and operate.

009 

Control: Microcomputer PLC control; TIAN electrical components exclsively imported to achieve the goal for automatic, accurate and reliable control can be imputed with more than 500 working position data; pressure, temperature and rotation rate digital tracking and display and automatic control; abnormity or fault alarm devices. Imported frequency converter (PLC) can control the proportion of 8 different products.

chanpin 

This is one set of molded pu foaming production line, it can produce different types of sponges products. Its sponges products(high-resilient and viscoelastic) are mainly for high and medium level markets. For example, memory pillow, mattress, bus and car seat mat, bicycle and motorcycle seat mat, assembly chair, office chair, sofa and other one-time molded sponges.

 

Specification

No.

Item

Technical Parameter of low pressure foam machine

1

Foam Application

Shoes (insole an out sole)

2

Applicable material viscosity (22℃)

 

POLYOL~3000CPS

 ISO  ~1000MPas

3

Injection output

 54-216g/s

4

Mixing ratio range

100:28~48

5

Mixing head

  2800-5000rpm, forced dynamic mixing

 

强制动态混合

 

6

Tank Volume

120L

7

Metering pump

A pump: GPA3-25 Type  B Pump: JR20

8

Compressed air requirement  dry, oil free  P:0.6-0.8MPa

Q:600NL/min(Customer-owned)

9

nitrogen requirement

P:0.05MPa

Q:600NL/min(Customer-owned)

 

10

Temperature control system

Heating: 2×3.2Kw

 

11

input power

 three-phrase five-wire,380V 50HZ

12

rated power

about  11KW

13

swing arm

Rotatable swing arm, 2.3m(length customizable)

14

Volume

4100(L)*1250(W)*2300(H)mm, swing arm included iinincluded4100(L)*1250(W)*2300(H)mm, swing arm included 

15

Color( customizable)

Cream-colored/orange/deep sea blue

16

Weight

1000Kg

 

 

Application

 012

011

010

003


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  • This equipment includes one pu foaming machine(can be low or high pressure foam machine) and one production line.It can be customized according to the products which the users need to produce.

    008

    Main unit: Material injection by a precision needle valve, which is taper sealed, never worn, and never clogged; the mixing head produces complete material stirring; precise metering (K series precision metering pump control is exclsively adopted); single button operation for convenient operation; switching to a different density or color at any time; easy to maintain and operate.

    009

    Control: Microcomputer PLC control; TIAN electrical components exclsively imported to achieve the goal for automatic, accurate and reliable control can be imputed with more than 500 working position data; pressure, temperature and rotation rate digital tracking and display and automatic control; abnormity or fault alarm devices. Imported frequency converter (PLC) can control the proportion of 8 different products.

    chanpin

    This is one set of molded pu foaming production line, it can produce different types of sponges products. Its sponges products(high-resilient and viscoelastic) are mainly for high and medium level markets. For example, memory pillow, mattress, bus and car seat mat, bicycle and motorcycle seat mat, assembly chair, office chair, sofa and other one-time molded sponges.

     

    No.

    Item

    Technical Parameter of low pressure foam machine

    1

    Foam Application

    Shoes (insole an out sole)

    2

    Applicable material viscosity (22℃)

    POLYOL~3000CPS

    ISO  ~1000MPas

    3

    Injection output

     54-216g/s

    4

    Mixing ratio range

    100:28~48

    5

    Mixing head

    2800-5000rpm, forced dynamic mixing

    6

    Tank Volume

    120L

    7

    Metering pump

    A pump: GPA3-25 Type  B Pump: JR20

    8

    Compressed air requirement
    dry, oil free  P:0.6-0.8MPa

    Q:600NL/min(Customer-owned)

    9

    nitrogen requirement

    P:0.05MPa

    Q:600NL/min(Customer-owned)

    10

    Temperature control system

    Heating: 2×3.2Kw

    11

    input power

    three-phrase five-wire,380V 50HZ

    12

    rated power

    about  11KW

    13

    swing arm

    Rotatable swing arm, 2.3m(length customizable)

    14

    Volume

    4100(L)*1250(W)*2300(H)mm, swing arm included iinincluded4100(L)*1250(W)*2300(H)mm, swing arm included

    15

    Color( customizable)

    Cream-colored/orange/deep sea blue

    16

    Weight

    1000Kg

    012

    011

    010

    003

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