Polyurethane Soft Foam Shoe Sole&Insole Foaming Machine
Annular automatic insole and sole production line is an ideal equipment based on our company’s independent research and development, which can save labor cost, improve production efficiency and automatic degree, also possess the characteristics of stable performance, accurate metering, high precision positioning, automatic position identifying.
Technical parameters of pu shoe production line:
1. Annular line length 19000, drive motor power 3 kw/GP, frequency control;
2. Station 60;
3. Oven length 14000, heating power 28kw, inner motor power 7 * 1.5 kw;
4. Mold opening and clamping adopt servo motor 1.5kw,, reducer PF – 115-32;
5. The panasonic PLC control, 10 inch touch screen;
6. Manufacturing process: injection mold release – hand set pieces – clamping – open die – casting mould – the – - cure – lock -molding – artificial pick-up – clean up mold
Machine Details
This equipment includes one pu foaming machine(can be low or high pressure foam machine) and one production line.It can be customized according to the products which the users need to produce.
Main unit: Material injection by a precision needle valve, which is taper sealed, never worn, and never clogged; the mixing head produces complete material stirring; precise metering (K series precision metering pump control is exclsively adopted); single button operation for convenient operation; switching to a different density or color at any time; easy to maintain and operate.
Control: Microcomputer PLC control; TIAN electrical components exclsively imported to achieve the goal for automatic, accurate and reliable control can be imputed with more than 500 working position data; pressure, temperature and rotation rate digital tracking and display and automatic control; abnormity or fault alarm devices. Imported frequency converter (PLC) can control the proportion of 8 different products.
This is one set of molded pu foaming production line, it can produce different types of sponges products. Its sponges products(high-resilient and viscoelastic) are mainly for high and medium level markets. For example, memory pillow, mattress, bus and car seat mat, bicycle and motorcycle seat mat, assembly chair, office chair, sofa and other one-time molded sponges.
Specification
No. |
Item |
Technical Parameter of low pressure foam machine |
1 |
Foam Application |
Shoes (insole an out sole) |
2 |
Applicable material viscosity (22℃)
|
POLYOL~3000CPS ISO ~1000MPas |
3 |
Injection output |
54-216g/s |
4 |
Mixing ratio range |
100:28~48 |
5 |
Mixing head |
2800-5000rpm, forced dynamic mixing
强制动态混合
|
6 |
Tank Volume |
120L |
7 |
Metering pump |
A pump: GPA3-25 Type B Pump: JR20 |
8 |
Compressed air requirement | dry, oil free P:0.6-0.8MPa
Q:600NL/min(Customer-owned) |
9 |
nitrogen requirement |
P:0.05MPa Q:600NL/min(Customer-owned)
|
10 |
Temperature control system |
Heating: 2×3.2Kw
|
11 |
input power |
three-phrase five-wire,380V 50HZ |
12 |
rated power |
about 11KW |
13 |
swing arm |
Rotatable swing arm, 2.3m(length customizable) |
14 |
Volume |
4100(L)*1250(W)*2300(H)mm, swing arm included iinincluded4100(L)*1250(W)*2300(H)mm, swing arm included |
15 |
Color( customizable) |
Cream-colored/orange/deep sea blue |
16 |
Weight |
1000Kg |
Application
This equipment includes one pu foaming machine(can be low or high pressure foam machine) and one production line.It can be customized according to the products which the users need to produce.
Main unit: Material injection by a precision needle valve, which is taper sealed, never worn, and never clogged; the mixing head produces complete material stirring; precise metering (K series precision metering pump control is exclsively adopted); single button operation for convenient operation; switching to a different density or color at any time; easy to maintain and operate.
Control: Microcomputer PLC control; TIAN electrical components exclsively imported to achieve the goal for automatic, accurate and reliable control can be imputed with more than 500 working position data; pressure, temperature and rotation rate digital tracking and display and automatic control; abnormity or fault alarm devices. Imported frequency converter (PLC) can control the proportion of 8 different products.
This is one set of molded pu foaming production line, it can produce different types of sponges products. Its sponges products(high-resilient and viscoelastic) are mainly for high and medium level markets. For example, memory pillow, mattress, bus and car seat mat, bicycle and motorcycle seat mat, assembly chair, office chair, sofa and other one-time molded sponges.
No. |
Item |
Technical Parameter of low pressure foam machine |
1 |
Foam Application |
Shoes (insole an out sole) |
2 |
Applicable material viscosity (22℃) |
POLYOL~3000CPS ISO ~1000MPas |
3 |
Injection output |
54-216g/s |
4 |
Mixing ratio range |
100:28~48 |
5 |
Mixing head |
2800-5000rpm, forced dynamic mixing |
6 |
Tank Volume |
120L |
7 |
Metering pump |
A pump: GPA3-25 Type B Pump: JR20
|
8 |
Compressed air requirement
|
dry, oil free P:0.6-0.8MPa
Q:600NL/min(Customer-owned) |
9 |
nitrogen requirement |
P:0.05MPa Q:600NL/min(Customer-owned) |
10 |
Temperature control system |
Heating: 2×3.2Kw |
11 |
input power |
three-phrase five-wire,380V 50HZ |
12 |
rated power |
about 11KW |
13 |
swing arm |
Rotatable swing arm, 2.3m(length customizable)
|
14 |
Volume |
4100(L)*1250(W)*2300(H)mm, swing arm included iinincluded4100(L)*1250(W)*2300(H)mm, swing arm included
|
15 |
Color( customizable) |
Cream-colored/orange/deep sea blue |
16 |
Weight |
1000Kg |