Polyurethane Motorcycle Seat Making Machine Bike Seat Foam Production Line
The motorcycle seat production line is continuously researched and developed by Yongjia Polyurethane on the basis of the complete car seat production line, which is suitable for the production line specializing in the production of motorcycle seat cushions.The production line is mainly composed of three parts. One is a low-pressure foaming machine, which is used for pouring polyurethane foam; the other is a motorcycle seat mold customized according to customer drawings, which is used for foam molding; and the third is for placing motorcycles. Disc production line for car molds and mold bases.
Features
- Reduce labor costs, increase production efficiency, and ensure production stability.
- According to the client’s production capacity, the production line can be 24, 36, 60, 80,100,120 stations and also can be customized.
- 7″wide screen/Resolution 800×480 of touch screen;single button operation for convenient operation;switching to a different density of color at any time;easy to maintain and operate; real time monitoring.
1.Material Tank:
Double interlining heating material tank with insulation outer layer, heart rapidly, low energy consumption. Liner, upper and low head all use stainless 304 material, upper head is precision machinery sealing equipped to make sure the air tight agitation.
2. Filtering tank
Material in the tank flow to the filter tank Φ100X200 by discharge valve, after filtering, flow to the metering pump. Sealing flat cover on the tank, inner tank with a filter net, tank body with a feeding and discharge port, there is a discharge ball valve below the tank.
3. Conveyor
mainly composed of mold base platform, chain transmission device, heating system and other parts. Mold base platform: platform base frame, central shaft, electric rail system and gas transmission rotor; chain transmission device includes: speed regulating motor, worm gear deceleration Heater, long-pitch conveyor chain and frequency conversion device; heating system includes: mold temperature controller, temperature automatic controller, etc.
|
No. |
Item |
Technical Parameter |
|
1 |
Foam application |
Flexible foam |
|
2 |
raw material viscosity（22℃） |
Polyol～3000CPS ISO ～1000MPas |
|
3 |
Injection Output |
30-180g/s |
|
4 |
Mixing ratio range |
100：28～48 |
|
5 |
Mixing head |
2800-5000rpm, forced dynamic mixing |
|
6 |
Tank Volume |
120L |
|
7 |
Metering pump |
A pump: GPA-16 Type B Pump: JR20 Type |
|
8 |
Compressed air requirement |
dry, oil free P：0.6-0.8MPa
Q：600NL/min（Customer-owned） |
|
9 |
Nitrogen requirement |
P：0.05MPa Q：600NL/min（Customer-owned） |
|
10 |
Temperature control system |
heat：2×3.2kW |
|
11 |
Input power |
three-phrase five-wire，380V 50HZ |
|
12 |
Rated power |
about 11KW |
|
13 |
swing arm |
Rotatable swing arm, 2.3m(length customizable) |
|
14 |
Volume |
4100(L)*1250(W)*2300(H)mm, swing arm included |
|
15 |
Color( customizable) |
Cream-colored/orange/deep sea blue |
|
16 |
Weight |
1000Kg |
Motorcycle seats are an important part of motorcycles. When you ride a motorcycle for a prolonged period of time, your body can get stiff, and you may experience some numbness. The best motorcycle seat pad cushion will make your trip more comfortable. Motorcycle pads made of foam are also very comfortable. They have shock-absorbing qualities and also prevent numbness. Some of the best brands are made of high-density memory foam, which is particularly enjoyable on a long ride.
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