How To Make Anti-fatigue Floor Mats With Polyurethane Foam Injection Machine
Material injection mixing head can freely move forward and backward, left and right, up and down;
Pressure needle valves of black and white materials locked after balanced to avoid pressure difference
Magnetic coupler adopts high-tech permanent magnet control, no leakage and temperature rising
Automatic gun cleaning after injection
Material injecting procedure provides 100 work stations, weight can be set directly to meet the production of multi-products
Mixing head adopts double proximity switch control, which can realize precise material injection.
Automatic switch from frequency converter soft start to high and low frequency, low-carbon , energy saving, environmental protection, greatly reduce the energy consumption
Full digital, modular integration control all process, accurate, safe, intuitive, intelligent and humanization
A set of high pressure control device to adjust and control the working pressure, the pressure is set within 6MPa to 22MPa, when it is over the range, the equipment stop and alarm with displaying the fault message of too high or too low pressure.
High/low pressure cyclical switch unit control the high/low cyclical switch of the two components, to enable components to form low energy circle and extend machine’s service life. The equipment has 4 sets of high and low pressure switching unit for sharing.
Hard and flexible pipe form the bracket and mixing head, pipeline layout and length are confirmed according to customers’ s site plan. Material pipes adopt imported high strength pressure pipe to avoid raw materials products quality from being affected by the secondary pollution in the process of transporting.
No. |
Item |
Technical Parameter |
1 |
适用泡沫种类 Foam application |
PU |
2 |
适用原料粘度(22℃) Raw material viscosity(22℃) |
POL~2500mPas ISO ~1000mPas |
3 |
注射压力 Injection pressure |
10~20Mpa (adjustable) |
4 |
注射流量(混合比1:1) Injection Output (mixing ratio 1:1) |
160-860g/s |
5 |
混合比范围Mixing ratio range |
1:5~5:1(adjustable) |
6 |
注射时间Injection time |
0.5~99.99S(correct to 0.01S) |
7 |
料温控制误差Material temperature control error |
±2℃ |
8 |
重复注射精度 Repeated injection accuracy |
±1% |
9 |
混合头Mixing head |
Homemade, four oil hoses, double oil cylinders |
10 |
液压系统 Hydraulic system |
Output 10L/min System pressure 10~20MPa |
11 |
料罐容积Tank volume |
280L |
12 |
聚醚多元醇计量泵 POL metering pump |
Gelanrex 11KW A2VK-28 |
13 |
异氰酸酯计量泵 ISO metering pump |
Gelanrex 7.5KW A2VK-12 |
14 |
压缩空气用量Compressed air required |
Dry, oil free P: 0.7Mpa Q: 600NL/min |
15 |
温控系统Temperature control system |
5HP |
16 |
输入电源Input power |
Three-phase five-wire,380V 50HZ |
Pu in the natural rubber Pu floor mat meaning is polyurethane material. This material is an excellent material for making mats. It is non-toxic, tasteless, and non-slip, not easy to rot, there is an environment-friendly material.