Car Air Filter Gasket Pad Casting Machine
Air filter is one of the necessary internal combustion machinery such as a /, with the rapid development of automobile industry, with microporous elastomer polyether type low density as air filter, end cover is widely used in automobile industry.The company developed filter gasket pouring machine has simple operation, easy maintenance, high degree of automation, stable performance.
Features
1. High precision metering pump, metering precision, precision error is not more than plus or minus 0.5%
2. High performance with drip-proof material mixing device, raw materials out accurate synchronization, mixed evenly
3. The automatic control of mixing head note material time, automatic cleaning and air dry
4. PLC, touch screen man-machine interface, servo system control equipment casting, according to the procedures set by the track mobile, accurate location, can be automatically pouring irregular shape of round, square and special products, high efficiency, reliable performance
5. Can be automatic feeding, loading in alarm, additional features such as automatic cycle, mixed TouShui downtime.
Head moving system:
XY axis two-dimensional controlled by servo motor driving, so to achieve relative movement between pouring head and working platform, and the required casting line for products.
A&B component material tank:
Tank body with three layer structure: Inner tank is made of acid-resistant stainless steel (argon-arc welding); there is spiral baffle plate in the heating jacket, making heating evenly, To prevent water temperature from going too high so that the tank material polymerization kettle thickening. Out layer covered with PU foam insulation, the efficience is better than the asbestos, achieve the function of low energy consumption.
Working Table:
Using variable frequency control gear motor drives the worktable rotates, the relative motion between the casting head and the work platform, the relative speed of the table and the pouring head can be adjusted by adjusting the position of the telescopic; mixing head, diameter can produce a maximum diameter of the product of 550mm products.
|
NO |
Item |
Technical Parameter |
|
1 |
Foam Application |
Flexible foam |
|
2 |
Raw material viscosity（22℃） |
POLYOL～2500MPas ISO ～1000MPas |
|
3 |
Injection Pressure |
0.05-0.1Mpa |
|
4 |
Injection Output |
3~18g/s |
|
5 |
Mixing ratio range |
3:1（adjustable） |
|
6 |
Injection time |
0.5～99.99S （correct to 0.01S） |
|
7 |
Material temperature |
±2℃ |
|
8 |
Repeat injection accuracy |
±1% |
|
9 |
Mixing head |
2800-5000rpm, forced dynamic mixing |
|
11 |
Material tank volume |
30L*2 |
|
12 |
Metering pump |
JR6/JR2.4 |
|
13 |
Compressed air requirement |
Working Pressure：0.6-0.8Mpa Q：600NL/min |
|
15 |
Temperature control system |
Heat：3×3KW |
|
16 |
Input power |
Three-phase five line，380V 50HZ |
|
17 |
Rated power |
About 13KW， Normal work about 4KW |
|
18 |
Max air filter size |
Round :500mm |
|
19 |
Voltage |
1900*1500*2000(mm) |
|
20 |
Color( customizable) |
RED ,WHITE |
|
21 |
Weight |
1500Kg |
Fully automatic filter gasket foaming machine is widely employed in the production of automobile and industrial filters, home use filters, etc. The machine owns many advantages, such as high repeat injection precision, even mixing, stable performance, easy operation, high production efficiency, etc.
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